MyBinding Standard 3030x Bedienerhandbuch

Provided By http://www.MyBinding.com http://www.MyBindingBlog.com CHALLENGE TITAN 200 PAPER CUTTERInstruction Manual Serial Numbers 032425 & Up

4.0 Specifications 4.0 Specifications Description Inch Units Metric Units Cutting Width 20” 51 cm Minimum Cut* ½” 13 mm Clamp Opening 3

5.0 Installation & Setup 5.0 Installation & Setup 5.1 Inspecting Shipment This machine has been carefully packed to prevent damage during s

5.0 Installation & Setup Figure 3 5.3 Cleaning After unpacking, wipe down all machine panels and clean the table surface. 5.4 Fitting Thro

5.0 Installation & Setup Encoder Plug Rear SupportLegFigure 4C Remove the motor junction box cover and disconnect the wires to the motor (Fig

5.0 Installation & Setup Presetter Board AssemblyFigure 6 Left Side Guide Figure 7 Cut StickStop Cut StickRight Side GuideFigure 8 13

5.0 Installation & Setup 5.4.2 Removing the Foot Treadle Make sure the power is off and the power cord is disconnected. Remove the lower front

5.0 Installation & Setup 5.5 Installing Optional Extension Tables (Front Guard Machines Only) Using the wood screws provided, attach a back p

5.0 Installation & Setup Dip Stick Figure 12 5.7 False Clamp Plate (Optional) To prevent marking on pressure sensitive jobs, a false clamp pl

5.0 Installation & Setup 5.8 Power Hook-Up SHOCK HAZARD! NEVER CUT THE GROUND PLUG from a three-prong plug to fit a two-prong socket. Poss

5.0 Installation & Setup Line Light Adjustment Screw Figure 15 5.9.1 Adjustment 1. Place a wide sheet of paper on the cut stick to view the

TITAN 200 PAPER CUTTING MACHINE Sold and Serviced by F.200-C June 2003

6.0 Operation 6.0 Operation IMPORTANT: DO NOT ATTEMPT TO OPERATE THE CUTTER UNTIL YOU HAVE THOROUGHLY READ AND UNDERSTAND ALL OF THE FOLLOWIN

6.0 Operation 5.000 in >_ A) Maint B) Job The backgauge may now be sent to a desired position by simply typing the dimension and pr

6.0 Operation Figure 17 Figure 18 6.6 Knife Change Alarm and Lubrication Alarm The Titan 200 has two built in alarms that will be displayed a

6.0 Operation 6.8 Display Panel Display SEND KeyIN/MM KeyVariable Speed Pinpoint Backgauge Control Soft Keys ENTER KeyCLEAR Key Push-Out KeyA

6.0 Operation 6.9.4 Push-Out Key/Hold-To-Run Backgauge Key This key has 2 functions. It is used to move the backgauge forward 5 inches (or to th

6.0 Operation 6.10.2 Backlash Indicator To insure accurate cuts, the backgauge must be brought to the cut position from the rear of the table. In t

6.0 Operation 6.12 Maintenance Mode The maintenance mode is an area where many machine functions can be set or modified. The four principle func

6.0 Operation this feature off. It is recommended that this feature be left on whenever possible. In the push-out screen, use the up and down arro

6.0 Operation 6.12.3 Diagnostic The diagnostic area can be very helpful in locating a problem in the event of a machine malfunction. Use the up

6.0 Operation 6.13 Job Mode The Titan 200 can be programmed for up to 99 different jobs or channels. A job is used for making a sequence of cuts

1.0 Introduction 1.0 Introduction THIS MANUAL is designed to help you get the most from your Challenge equipment. Keep this manual in a safe, conv

6.0 Operation simply press ENTER again to begin entering send values (see below). To name the job, press the right arrow key to move the cursor

6.0 Operation To unlink a job, use the up or down arrow key to point to the linked job name and press soft-key “C” (Erase). When finished entering

6.0 Operation position. After the last cut in the job is made, the backgauge will move to the first cut position of the current job. Pressing S

6.0 Operation Now press ENTER to begin programming the job. The display should now look similar to the one shown next: 5.000in # 7

6.0 Operation 6.15 Operating Tips Carefully lay out each sheet before you start cutting. Find the best cut pattern to give you the most pieces o

7.0 Knife Installation/Changing 7.0 Knife Installation/Changing Changing knives can be very dangerous unless safety precautions are observed and

7.0 Knife Installation/Changing Knife Adjusting Screws Figure 22 3. Remove the knife bolts from the two slotted knife bar holes and replace wi

7.0 Knife Installation/Changing 7.2 Knife Installation Knives are heavy and always very sharp! Be sure to keep the edge away from your body and

7.0 Knife Installation/Changing Figure 25 14. Plug in the power cord and turn the power on. 15. Close the front guard (if equipped) and press

7.0 Knife Installation/Changing determine when the knife blade needs to be sharpened. Some characteristics that indicate a blade needs sharpening

1.0 Introduction TABLE OF CONTENTS 1.0 Introduction ...

7.0 Knife Installation/Changing • If a knife bolt is damaged, replace it. • Always keep knife bolts securely tightened. • Always use the hea

8.0 Maintenance Guide 8.0 Maintenance Guide NOTICE The instructions on the following pages are for the use of trained service personnel only!

8.0 Maintenance Guide 8.1 Routine Maintenance DISCONNECT POWER before making any adjustments or lubricating. See page 5, SAFETY PRECAUTIONS, f

8.0 Maintenance Guide Fluid level should be at 1/8” from the end of the dip stick (check with dip stick cap screwed in). Add fluid if necessary bu

8.0 Maintenance Guide Grease Oil Figure 27 – Knife Bar Link – L.H. Side, Upper Figure 28 – Knife Bar Link – R.H. Side, Upper Figure 29 –

8.0 Maintenance Guide Figure 30 – Knife Bar Link – L.H. Side, Lower Figure 31 – Knife Bar Link – R.S., Lower Knife Bar Knife Cylinder Bracket, Up

8.0 Maintenance Guide Figure 34 – Leadscrew and Backgauge Guide 8.4 Adjustments Several of the following tests require the machine to be oper

8.0 Maintenance Guide Gib Screws Nylon Guide Screws Figure 35 5. Tighten the bottom, nylon guide screws until they just touch the guide. Do not

8.0 Maintenance Guide Figure 37 4. Back off the adjusting screw on the side that the trim occurred and tighten the other. 5. With the squarin

8.0 Maintenance Guide DO NOT set the clamp pressure below 400 psi. Severe lacerations or dismemberment could result! The knife and clamp system

1.0 Introduction 6.12.4 Language...

8.0 Maintenance Guide 8.5 Cleaning Before cleaning inside machine, turn off and lockout power, page 5. Hydraulics 1. The vent fan should be wi

9.0 Schematics & Parts Lists 9.0 Schematics & Parts Lists 9.1 Main Assembly – Front View 43000 Sht. 1 of 4, Rev. H 50

9.0 Schematics & Parts Lists Main Assembly – Front View – 43000 Sht. 1 of 4, Rev. H 51

9.0 Schematics & Parts Lists 9.2 Main Assembly – Right Side View 43000 Sht. 2 of 4, Rev. N 52

9.0 Schematics & Parts Lists Main Assembly – Right Side View – 43000 Sht. 2 of 4, Rev. N 53

9.0 Schematics & Parts Lists 9.3 Main Assembly – Table Asm. View 43000 Sht. 3 of 4, Rev. K 54

9.0 Schematics & Parts Lists Main Assembly – Table Asm. View – 43000 Sht. 3 of 4, Rev. K 55

9.0 Schematics & Parts Lists 9.4 Main Assembly – Tilt Shield / Electric Eyes 43000 Sht. 4 of 4, Rev. C 56

9.0 Schematics & Parts Lists Main Assembly – 43000 Sht. 4 of 4, Rev. C 57

9.0 Schematics & Parts Lists 9.5 Hydraulic Power Unit – 60 Hz H-477-1, Rev. B 58

2.0 Safety 2.0 Safety 2.1 Precautions • This machine is designed for one-person operation. Never operate the machine with more than one person.

9.0 Schematics & Parts Lists 9.6 Hydraulic Power Unit – 50 Hz H-477-2, Rev. A 59

9.0 Schematics & Parts Lists 9.7 Hydraulic Manifold Assembly & Schematic HH-476-1 60

9.0 Schematics & Parts Lists 9.8 Power Panel Label S-1781-54, Rev. C 61

9.0 Schematics & Parts Lists 9.9 Power Panel Assembly EE-2765-1, Rev. F 62

9.0 Schematics & Parts Lists Power Panel Assembly – EE-2765-1, Rev. F 63

9.0 Schematics & Parts Lists 9.10 Control Console Assembly EE-3035, Rev. A 64

9.0 Schematics & Parts Lists 9.11 Knife Latch Assembly 41120-3, Rev. A 65

9.0 Schematics & Parts Lists 9.12 Line Light Assembly EE-2779, Rev. B 66

9.0 Schematics & Parts Lists 9.13 Cut Button Assembly EE-2851-3 Rev. A 67

9.0 Schematics & Parts Lists 9.14 Fuse Value and Function Location Fuse Value/Type Circuit Transformer/Voltage DimensionF1 2A-T Backgauge Moto

2.0 Safety 2.3 Warning Label Definitions The following warning labels are found at various locations on your machine. Read and understand the mean

9.0 Schematics & Parts Lists 9.15 Control P.C. Assembly EE-2807-1 69

9.0 Schematics & Parts Lists 9.16 Electric Eye Assembly K-3030 Sheet 1, Rev. B 70

9.0 Schematics & Parts Lists Electric Eye Assembly – K-3030 Sheet 1, Rev. B 71

9.0 Schematics & Parts Lists Electric Eye Assembly – K-3030 Sheet 2, Rev. A 72

9.0 Schematics & Parts Lists Electric Eye Assembly – K-3030 Sheet 2, Rev. A 73

9.0 Schematics & Parts Lists 9.17 Titan 200 Floor Plan 43000-FP 74

9.0 Schematics & Parts Lists NOTES 75

10.0 Safety Systems Test 10.0 Safety Systems Test Machine manufacturer CHALLENGE Model TITAN 200 Serial Numb

10.0 Safety Systems Test Please enter date and initials for both tests. Date ______ ______ ______ ______ ______ ______ ______ ______ ______ __

2.0 Safety !OJO! This Este simbolo de alerta de seguridad significa ¡ OJO ! - INSTRUCCIONES DE SEGURIDADPERSONAL. Lea las instrucciones porqu

3.0 Packing List 3.0 Packing List Part No. Description Qty. A-10034 Knife 2 4166 Cutting Stick (in addition to one installed in machine) 3 F.20